Innovative technology- Kaihua Automotive Technology

R&D capability

Innovative Technology

Strong industrial design

Create a new ecosystem in the industry

Kaihua automotive technology design originated from Kaihua Group

Focus on industrial product design.

Integrating the advantages of Kaihua Automotive Technology in finite element simulation technology, by integrating design, simulation and manufacturing, it creates a new ecosystem in the industry and provides customers with a full range of services.

Innovative mold and process technology provide guarantee for low cost and high efficiency of parts manufacturing

Technical Features

Microfoam

Shorten molding cycle, prevent product surface shrinkage and reduce product weight

Stack mold

Increase throughput and reduce production and injection molding costs

Thin wall injection

Reduce production costs and reduce product weight

Replacing steel with plastic

Reduce weight and reduce production costs

Multi-color high-gloss injection molding

Two-color, three-color injection molding, high-gloss two-color injection molding

Gas assist

Reduce production costs and improve product appearance

Injection Compression Molding

Eliminate internal stress, good light transmission

Name	Advantage	Application products
Gas-assisted injection	Reduce production costs and improve product appearance	Passenger handle
Replacing steel with plastic	Reduce weight and reduce production costs	Injection bracket
Bicolor/Tricolor/Highlight	Reduce costs and improve product appearance	Ventilation covers, cabin trim panels, light trim panels
Chemical/Physical Foaming	Shorten molding cycle, prevent product surface shrinkage, and reduce product weight	Air ducts, injection molding guards, structural parts
Injection Compression Molding	Reduce internal stress, reduce clamping force and injection pressure, and improve production efficiency	Optical lens, injection glass

Innovative Technology - Microfoam Injection Molding

Microfoam Injection Molding Applicatio

Door panel

Tailgate

Dashboard Skeleton

...

Chemical method

Indirect gas formation

Foaming masterbatch

Physical law

Direct gas injection

Inert gases such as N2 and CO2

Advantage	Chemical method (open mold)	Physical Law (Under Note)
Principle	After injection, the mold retreats and foams	Filling the mold with foam expansion
Schematic
Weight loss ratio	20%~35%	10%~15%
Injection molding process	High-speed filling, mold opening, and shorter cycle times	Same as traditional injection molding with shorter cycle times
Energy consumption	Reduce	Reduce
Mold design	Thin Wall Design	Traditional Design Optimization
Equipment requirements	Retrofit of traditional equipment, closed nozzle	Conventional equipment, closed nozzle
Mass production impact	Normal production, special mold	Normal production, general mold